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D53KF - 1200CNC Horizontal Ring Rolling Machine Automatically Generate Rolling Curves High Precision
The ring rolling process plays an indispensable role in many industrial fields, and DORCO's D53KF series ring rolling machine maximizes the advantages of this process. This series of equipment has significant characteristics such as automation control, precise rolling process, high efficiency and energy saving, and a large processing range, making it an ideal equipment for processing large seamless rings.
The D53KF series ring rolling machine integrates machine, electrical, hydraulic, and instrumentation, adopts advanced CNC technology, and is controlled by an industrial computer to achieve automatic rolling cycles.
▶ The numerical control system has many highlights:
▶ Equipment advantages:
Automated production:The D53KF series horizontal ring rolling machine adopts advanced digital program control, with a high level of automation, and can independently and efficiently complete complex rolling tasks. During the production process, manual intervention is greatly reduced, effectively avoiding errors caused by human factors, thereby significantly improving product consistency and stability.
Material saving, energy saving, and cost reduction: The D53KF series horizontal ring rolling machine significantly reduces raw material waste and improves material utilization through precise rolling processes. In terms of energy consumption, advanced control systems optimize equipment operation and reduce energy consumption. The dual advantage not only significantly reduces the production cost of enterprises, enhances their market competitiveness, but also conforms to the mainstream trend of green and environmentally friendly industrial development, and helps the industry achieve sustainable development.
Dual directional composite rolling function: By synchronously rolling radially and axially, the metal structure of the ring is dense and uniform, the fiber distribution is reasonable, the strength, toughness, and fatigue performance are improved, and high-precision dimensions are guaranteed.
Wide processing range: capable of processing large-sized and high-precision ring components, with high material utilization and excellent comprehensive mechanical properties.
Customized solution: We provide non-standard machine design, and can customize specialized rolling processes according to the shape, size, accuracy, and other requirements of the ring parts you need, ensuring customer process adaptability and meeting your production needs.
▶ Application:
The D53KF series ring rolling machine is mainly used for processing high-quality seamless ring parts and is widely used in aerospace, petrochemical, wind power and other fields. It can produce various types of ring forgings such as bearing rings, gear rings, flanges, wheel hubs, etc.
If you are interested in our ring rolling machine automation equipment, please feel free to contact us at any time. We look forward to providing you with more services and support.
DRC-D53KF | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
Nominal outer diameter of grinding ring(mm) | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
Range of outer diameter of rolling ring(mm) | 160-350 | 180-450 | 200-600 | 300-800 | 300-1200 | 400-1600 | 400-2000 | 500-2500 | 700-3500 |
Ring rolling height(mm) | 50-150 | 50-200 | 50-250 | 60-250 | 60-300 | 60-350 | 60-400 | 50-500 | 80-600 |
Radial rolling force(KN) | 350 | 450 | 630 | 1000 | 1250 | 1600 | 2000 | 2500 | 3000 |
Axial rolling force(KN) | 200 | 350 | 500 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 |
Linear rolling speed(m/s) | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 |
Radial motor power(Kw) | 90 | 110 | 132 | 160 | 250 | 280 | 355 | 2*280 | 2*315 |
Axial motor power(Kw) | 55 | 55 | 90 | 2*75 | 2*110 | 2*160 | 2*220 | 2*280 | 2*315 |
Overall dimensions(mm) | 6750X2000X3400 | 6950X2150X3450 | 7050X2050X3500 | 8550X2250X 3500 | 9050X2450X 3550 | 11050X2550X3650 | 13050X3050X 3850 | 14050X3550X 4380 | 17050X3850X4550 |
DRC-D53KF | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
Nominal outer diameter of grinding ring(mm) | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
Range of outer diameter of rolling ring(mm) | 800-4000 | 800-5000 | 800-6000 | 1000-6300 | 1000-8000 | 1100-8000 | 1100-9000 | 1200-10000 | 1500-12000 |
Ring rolling height(mm) | 80-700 | 80-800 | 80-800 | 100-1000 | 100-1200 | 100-1600 | 110-1600 | 120-1650 | 130-2000 |
Radial rolling force(KN) | 3000 | 3600 | 4000 | 5000 | 6300 | 8000 | 8000 | 10000 | 12500 |
Axial rolling force(KN) | 2500 | 3000 | 3150 | 4000 | 5000 | 6300 | 6300 | 8000 | 10000 |
Linear rolling speed(m/s) | 1.3 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 |
Radial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
Axial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
Overall dimensions(mm) | 18050X4250X4650 | 20050X5350X4750 | 21050X6550X5550 | 24050X6850X6550 | 26050X7550X7250 | 30050X8550X8050 | 36050X9050X8050 | 40050X9550X10050 | 48050X12050X11050 |
▶ Display of Rolled Ring Shaped Products:
▶ Why choose us?
Since its establishment in 2002, Condor Heavy Industries has successfully operated its equipment in more than 20 countries and has dealers involved.According to Chinese export customs data, Dorco's related equipment ranks among the top ten in the industry, which means reliable quality and price.
With 21 years of manufacturing and export experience, Dorco supports the design and customization of equipment on demand, provides equipment configuration details and parameter guidance, and guarantees subsequent production quality and equipment adjustment. Here, you can get professional advice for your needs.
▶ Customer factory inspection communication:
350▶ Our Clients Say
▶ DORCO Factory Common inquiry
Q:What information we need customers to provide?
A:Dorco has R&D Center to focus on the study for new product. We can design and make the change as customer’s requirements. We keep an opened mind to service our customers.
Q:What’s your quality control system?
A:We operate ISO9001 Quality Management System. We control our products quality by our workshop processes: Materials incoming inspection, Machining process control, finished testing and Inspection before packing. Each step has inspector and the testing results will be recorded for checking.
Q:What kind of payment terms do you accept?
A:We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 200,000USD.
Q:What is your warranty policy?
A:All our products are warranted for one full year from date of delivery against defects in materials and workmanship.This warranty does not cover parts that are worn out through the course of normal operation