Shandong Dorco Heavy Machinery Co., Ltd.
Shandong Dorco Heavy Machinery Co., Ltd.
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D53KF - 600 CNC Horizontal Ring Rolling Machine Dual Screen Display Automated Operation
The ring rolling process is indispensable in many industrial fields, and DORCO's D53KF series ring rolling machines bring the advantages of this process to the extreme. This series of equipment has automatic control, precision rolling technology, high efficiency and energy saving, large processing range and other remarkable characteristics, is the ideal equipment for processing large seamless ring parts.
D53KF series ring rolling machine integrates machine, electricity, hydraulic and instrument, adopts advanced CNC technology and is controlled by industrial computer, which can realize automatic rolling cycle.
▶ CNC system has many highlights:
It is operated by electronic hand wheel.
It can realize multi-function and multi-station rolling.
Input ring and blank size, automatically generate rolling curve.
The operation is simple, only one electronic hand wheel can complete the whole rolling process.
Dual screen display of working status, the new console field of view.
Automatic CAR operation mode, rolling process according to the rolling curve automatically match radial axial rolling.
▶ Equipment advantages:
Automated production: The use of digital program control, to achieve a high degree of automation, high production efficiency, greatly reducing manual intervention, improve the consistency and stability of the product.
Cost reduction: The application of energy-saving intelligent technology not only reduces the production cost of enterprises, but also conforms to the current green industrial development trend.
Bidirectional composite rolling function: through radial and axial synchronous rolling, the ring metal structure is compact and uniform, the fiber distribution is reasonable, the strength, toughness and fatigue performance are improved, and the high precision size is guaranteed.
A wide range of processing: can achieve large size, high-precision ring processing, high material utilization rate, excellent comprehensive mechanical properties.
Customized solutions: Provide non-standard model design, we can customize the special ring rolling process according to the shape, size, accuracy and other requirements of the ring you need, to ensure customer process adaptation, to meet your production needs.
▶ Applications:
D53KF series ring rolling machine is mainly used for processing high-quality seamless ring parts, widely used in aerospace, petrochemical, wind power and other fields, can produce such as bearing ring, gear ring, flange, wheel hub and other ring forgings.
| DRC-D53KF | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
| Nominal outer diameter of grinding ring(mm) | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
| Range of outer diameter of rolling ring(mm) | 160-350 | 180-450 | 200-600 | 300-800 | 300-1200 | 400-1600 | 400-2000 | 500-2500 | 700-3500 |
| Ring rolling height(mm) | 50-150 | 50-200 | 50-250 | 60-250 | 60-300 | 60-350 | 60-400 | 50-500 | 80-600 |
| Radial rolling force(KN) | 350 | 450 | 630 | 1000 | 1250 | 1600 | 2000 | 2500 | 3000 |
| Axial rolling force(KN) | 200 | 350 | 500 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 |
| Linear rolling speed(m/s) | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 |
| Radial motor power(Kw) | 90 | 110 | 132 | 160 | 250 | 280 | 355 | 2*280 | 2*315 |
| Axial motor power(Kw) | 55 | 55 | 90 | 2*75 | 2*110 | 2*160 | 2*220 | 2*280 | 2*315 |
| Overall dimensions(mm) | 6750X2000X3400 | 6950X2150X3450 | 7050X2050X3500 | 8550X2250X 3500 | 9050X2450X 3550 | 11050X2550X3650 | 13050X3050X 3850 | 14050X3550X 4380 | 17050X3850X4550 |
| DRC-D53KF | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
| Nominal outer diameter of grinding ring(mm) | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
| Range of outer diameter of rolling ring(mm) | 800-4000 | 800-5000 | 800-6000 | 1000-6300 | 1000-8000 | 1100-8000 | 1100-9000 | 1200-10000 | 1500-12000 |
| Ring rolling height(mm) | 80-700 | 80-800 | 80-800 | 100-1000 | 100-1200 | 100-1600 | 110-1600 | 120-1650 | 130-2000 |
| Radial rolling force(KN) | 3000 | 3600 | 4000 | 5000 | 6300 | 8000 | 8000 | 10000 | 12500 |
| Axial rolling force(KN) | 2500 | 3000 | 3150 | 4000 | 5000 | 6300 | 6300 | 8000 | 10000 |
| Linear rolling speed(m/s) | 1.3 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 |
| Radial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
| Axial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
| Overall dimensions(mm) | 18050X4250X4650 | 20050X5350X4750 | 21050X6550X5550 | 24050X6850X6550 | 26050X7550X7250 | 30050X8550X8050 | 36050X9050X8050 | 40050X9550X10050 | 48050X12050X11050 |
▶ Display of Rolled Ring Shaped Products:
▶ Why choose us?
Since its establishment in 2002, Condor Heavy Industries has successfully operated its equipment in more than 20 countries and has dealers involved.According to Chinese export customs data, Dorco's related equipment ranks among the top ten in the industry, which means reliable quality and price.
With 21 years of manufacturing and export experience, Dorco supports the design and customization of equipment on demand, provides equipment configuration details and parameter guidance, and guarantees subsequent production quality and equipment adjustment. Here, you can get professional advice for your needs.
▶ Customer factory inspection communication:
350▶ Our Clients Say
▶ DORCO Factory Common inquiry
Q:What information we need customers to provide?
A:Dorco has R&D Center to focus on the study for new product. We can design and make the change as customer’s requirements. We keep an opened mind to service our customers.
Q:What’s your quality control system?
A:We operate ISO9001 Quality Management System. We control our products quality by our workshop processes: Materials incoming inspection, Machining process control, finished testing and Inspection before packing. Each step has inspector and the testing results will be recorded for checking.
Q:What kind of payment terms do you accept?
A:We prefer T/T through bank. 30% when order is confirmed and 70% before shipment. L/C is also acceptable for amount over 200,000USD.
Q:What is your warranty policy?
A:All our products are warranted for one full year from date of delivery against defects in materials and workmanship.This warranty does not cover parts that are worn out through the course of normal operation