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The D53KF series ring rolling machine integrates machine, electrical, hydraulic, and instrumentation, adopts advanced CNC technology, and is controlled by an industrial computer to achieve automatic rolling cycles.
The numerical control system has many highlights:
Use electronic handwheel for operation.
It can achieve multifunctional and multi station rolling.
Input the dimensions of the ring and blank, and automatically generate the rolling curve.
Easy to operate, only one electronic handwheel is needed to complete the entire rolling process.
The dual screen displays the working status, and the new console has a wide field of view.
Automatic CAR operation mode, the rolling process automatically matches the radial and axial rolling according to the rolling curve.
Full process automation: equipped with high-precision CNC system, input ring and blank parameters to automatically generate rolling curves, accurately match rolling pressure, speed and other parameters, ensure the stability and consistency of the ring rolling process, and provide intelligent support for production.
High precision control: equipped with radial and axial conformity rolling function, achieving coordinated rolling of radial and axial directions, ensuring that the roundness, wall thickness uniformity, and surface quality of the ring meet customer satisfaction standards.
Convenient human-computer interaction: equipped with electronic handwheel, full process control system and dual screen real-time monitoring interface, parameter adjustment is intuitive and efficient, operation is simple and safe.
Wide applicability: It can process various specifications (outer diameter, height) of carbon steel, stainless steel, titanium alloy and other materials for ring components, meeting the diverse needs of high-end fields such as wind power and aerospace.
Energy saving and reliable design: adopting servo drive and energy-saving hydraulic system, with low energy consumption and strong stability; Modular structure is easy to maintain, with long lifespan of key components, ensuring continuous and efficient production.
DRC-D53KF | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
Nominal outer diameter of grinding ring(mm) | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
Range of outer diameter of rolling ring(mm) | 160-350 | 180-450 | 200-600 | 300-800 | 300-1200 | 400-1600 | 400-2000 | 500-2500 | 700-3500 |
Ring rolling height(mm) | 50-150 | 50-200 | 50-250 | 60-250 | 60-300 | 60-350 | 60-400 | 50-500 | 80-600 |
Radial rolling force(KN) | 350 | 450 | 630 | 1000 | 1250 | 1600 | 2000 | 2500 | 3000 |
Axial rolling force(KN) | 200 | 350 | 500 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 |
Linear rolling speed(m/s) | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 |
Radial motor power(Kw) | 90 | 110 | 132 | 160 | 250 | 280 | 355 | 2*280 | 2*315 |
Axial motor power(Kw) | 55 | 55 | 90 | 2*75 | 2*110 | 2*160 | 2*220 | 2*280 | 2*315 |
Overall dimensions(mm) | 6750X2000X 3400 | 6950X2150X 3450 | 7050X2050X 3500 | 8550X2250X 3500 | 9050X2450X 3550 | 11050X2550X 3650 | 13050X3050X 3850 | 14050X3550X 4380 | 17050X3850X 4550 |
DRC-D53KF | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
Nominal outer diameter of grinding ring(mm) | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
Range of outer diameter of rolling ring(mm) | 800-4000 | 800-5000 | 800-6000 | 1000-6300 | 1000-8000 | 1100-8000 | 1100-9000 | 1200-10000 | 1500-12000 |
Ring rolling height(mm) | 80-700 | 80-800 | 80-800 | 100-1000 | 100-1200 | 100-1600 | 110-1600 | 120-1650 | 130-2000 |
Radial rolling force(KN) | 3000 | 3600 | 4000 | 5000 | 6300 | 8000 | 8000 | 10000 | 12500 |
Axial rolling force(KN) | 2500 | 3000 | 3150 | 4000 | 5000 | 6300 | 6300 | 8000 | 10000 |
Linear rolling speed(m/s) | 1.3 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 |
Radial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
Axial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
Overall dimensions(mm) | 18050X4250X 4650 | 20050X5350X 4750 | 21050X6550X 5550 | 24050X6850X 6550 | 26050X7550X 7250 | 30050X8550X 8050 | 36050X9050X 8050 | 40050X9550X 10050 | 48050X12050X 11050 |
The D53KF series ring rolling machine has significant characteristics such as automation control, precise rolling process, high efficiency and energy saving, and a large processing range. It is mainly used for processing high-quality seamless ring parts and is widely used in aerospace, petrochemical, wind power and other fields. It can produce various types of ring forgings such as bearing rings, gear rings, flanges, wheel hubs, etc.
The Horizontal Ring Rolling Machine product offers comprehensive Product Technical Support and Services to ensure optimal performance and customer satisfaction. Our dedicated technical support team is available to assist with any product-related inquiries, troubleshooting, and maintenance needs.
Services include installation guidance, operator training, preventive maintenance programs, and on-site support. Our experts are committed to delivering prompt and efficient assistance to address any issues that may arise during the machine's operation.
Customers can rely on our extensive knowledge and experience in ring rolling technology to maximize the productivity and longevity of their equipment. We are committed to providing top-notch technical support and services to meet the unique requirements of each customer.