Shandong Dorco Heavy Machinery Co., Ltd.
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Our company has developed an automated production line for ring rolling machines, optimized for the mass production of 5KG-10KG forged rings. The core equipment includes a 650KW continuous induction heating furnace for fast and uniform heating, an efficient 400T closed press (three station design), and a 250E CNC ring rolling machine to ensure accuracy. The system has a maximum production capacity of 240 pieces/hour.
1. Use a slide table with a single axis robot to grab the bars from the heating furnace and send them to the upsetting station of the press;
2. Use a flat four axis robot to transfer workpieces at three workstations of the press;
3. Single axis robots equipped with ejector devices and transition tables are used to unload and wait for materials at the three workstations of the press;
4. Adopting a dual robot mobile platform for automatic loading and unloading of the ring rolling machine;
5. Use KUKA210 robot for loading, unloading, and palletizing of ring components;
6. Automation auxiliary equipment: waste conveying installation;
7. Mold cooling and cleaning device;
8. Raw material cooling conveyor line;
9. Stacking pallets, etc.
The system includes functions such as on-site monitoring, real-time production indicators, and equipment efficiency analysis. Through a visual dashboard, the on-site status can be easily and clearly understood.
It is an ideal automation solution for producing 5KG-10KG grade high demand circular forgings such as wind power equipment bearing rings, heavy-duty machinery slewing rings, and rail transit wheel hubs.
If you have high requirements for the automation level of the ring rolling machine, we can customize a fully automatic ring rolling machine for you. It can achieve functions such as automatic loading and unloading, automatic adjustment of rolling parameters, and automatic detection of ring quality, realizing fully automated control of the entire production process.
